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Production

GasServiceComposite is an innovative development in the field of natural gas. Our production process is fully automated.

Modern equipment makes it possible to test and measure the properties of prototypes, which ensures a high level of safety of the finished products of the company.

Technologies

The production technology is a continuous cycle using high quality materials and a robotic automated line. The equipment complies with international standards, which allows us to create high-tech work places.

The Izhevsk-based plant has its own research and development center, “GasServiceComposite” Group of Companies, which allows for the introduction of innovative technologies. At  Nizhny Novgorod site, the final stage of the production of cylinders takes place. The technical equipment of the plant allows for a full range of testing work, which guarantees the quality and safety of the cylinders.

  1. Purchase of raw materials from leading manufacturers of the Russian Federation
  2. Cutting blanks for the liner
  3. Rolling liner by hot deformation, t +400 ° С
  4. Heat treatment (quenching, t +530 ° С and procedure of artificial aging, t +200 ° С)
  5. Mechanical processing of mouths and internal threading
  6. The winding of the composite material using the equipment developed by the “GasServiceComposite” Group of Companies
  7. The furnace polymerization process (composite gets its final properties)
  8. Testing and control


6 quality steps



Liners incoming quality control



Liner hydro test



External composite layer analysis



Cylinder selective pressure crash testing



Cumulating cylinder life cycle testing



Final product qualification tests and control